General Safety Notes

CAUTION: This equipment may only be operated by authorized and trained personnel. Always adhere to the Operator's manual, safety decals, safety procedures, and instructions for safe machine operation. Untrained individuals pose a risk to themselves and the machine.

IMPORTANT: Prior to operation, carefully read all warnings, cautions, and instructions.

Due to safety requirements, the machine is restricted to single-user operation.

Before using the WR-DCM3, it is mandatory to complete a thorough training course and study the manual. The machine, when used correctly, enables high-quality alloy wheel repairs.

CAUTION: The sample programs provided in this manual are for illustrative purposes only and have been tested for accuracy. They do not specify tools, offsets, materials, or work holding. When running an unfamiliar program, always follow safe machining practices.

The WR-DCM3 presents hazards related to rotating work, loosely clamped parts, belts and pulleys, high voltage electricity, and noise. Always adhere to basic safety precautions to minimize the risk of personal injury and mechanical damage.

Adequate illumination is necessary in the work area, including the operator's work area and all accessible machine areas during maintenance or cleaning. Ensuring proper illumination is the responsibility of the user.

Wheel Restore ApS does not have control over cutting tools, work holding, and workpieces. Each of these elements carries potential hazards such as sharp edges, heavy lifting considerations, and chemical composition. It is the user's responsibility to take appropriate action, such as using personal protective equipment (PPE) and receiving proper training.

Regular cleaning of the machine is required during normal use and before maintenance or repair. Safe usage of this equipment necessitates training and possibly the use of appropriate PPE, which falls under the user's responsibility.

The operator's manual serves as a reference guide and should not be the sole source of training. Complete operator training is available through authorized Wheel Restore ApS distributors.

Summary of Wheel Restore Equipment Operations

The Wheel Restore WR-DCM3 is designed for cutting and shaping alloy wheels. It is a general-purpose machine, and listing all materials and cutting types would be impossible. All cutting and shaping operations are performed using a rotating part clamped in a chuck, with tools held on a turret.

Wheel Restore equipment operations are categorized into three areas:

·         Operations

·         Maintenance

·         Service

Operations and Maintenance are intended for trained and qualified machine operators. This Operator's Manual provides essential information for operating the machine.

All other machine operations fall under the category of Service, which should only be performed by specially trained service personnel.

Machine Setup

Machine setup involves the initial configuration of tools, offsets, and fixtures required to perform repetitive functions later during machine operation. Some setup functions can be performed with the door open but are limited to "hold to run."

Machine Operating in Automatic Mode

Automatic operation is initiated by pressing Cycle-Start and can only be performed with the doors closed.

Operator Loading and Unloading of Wheels

Loading and unloading of wheels by the operator occur before and after automatic operations. This should be done with the doors open, and all machine automatic motion stops when the door is open.

Operator Loading and Unloading of Cutting Tools

Tool loading and unloading are infrequent and usually necessary when a worn tool needs replacement.

Maintenance tasks consist of:

·         Adding lubricants: Regular lubrication of the spindle and axes is required at specified intervals. This is a normal operator function and should always be done from a safe location outside of the work enclosure (removing the covers).

·         Cleaning chips out of the machine: Chip cleaning is necessary based on the type of machining performed. This is a regular operator function performed with the doors open and all machine operations halted.

Service tasks include:

·         Repairing a malfunctioning machine: Any machine that is not operating correctly requires service from factory-trained personnel. This is not an operator function and is distinct from maintenance. Installation and service instructions are provided separately from the Operator's Manual.

·         Machine moving, unpacking, and installation: Wheel Restore machines are shipped almost ready for operation but still require a trained service person to complete the installation. Installation and service instructions are provided separately from the Operator's Manual.

·         Machine packing: Proper machine packing for shipment necessitates using the packing materials supplied by Wheel Restore in the original shipment. Packing should be done by a trained service person. Shipping instructions are provided separately from the Operator's Manual.

·         Decommissioning, dismantling, and disposal: Disassembly for shipment is not expected. The machine can be moved as a whole, following the same method used for delivery. The machine can be returned to the manufacturer's distributor for disposal. The manufacturer accepts all components for recycling per Directive 2002/96/EC.

·         End-of-life disposal: Disposal of the machine at the end of its life cycle must comply with the laws and regulations in the machine's location. The owner and seller of the machine share the responsibility for proper disposal. The risk analysis does not cover this phase.

General Safety Guidelines for Diamond Cut Machine Operations

1.        Authorized Personnel: Only authorized and properly trained personnel should operate the Diamond Cut machine. Untrained individuals pose a risk to themselves and the machine.

2.        Read and Follow Instructions: Before operating the Diamond Cut machine, thoroughly read and understand all operating instructions, safety procedures, and warnings provided in the machine's manual.

3.        Personal Protective Equipment (PPE): Always wear the required PPE, such as safety glasses, ear protection, and appropriate clothing, when operating the Diamond Cut machine. Additional PPE may be necessary based on the specific machine and operation.

4.        Machine Setup: Follow proper procedures for machine setup, including securing workpieces, tools, and fixtures. Ensure all components are correctly aligned and tightened before starting the machine.

5.        Machine Environment: Keep the work area clean, well-lit, and free from clutter. Ensure there is adequate space around the machine for safe operation and maintenance.

6.        Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button. Be prepared to immediately stop the machine in case of an emergency or unsafe situation.

7.        Tool Inspection: Before using any cutting tools, carefully inspect them for damage, wear, or defects. Replace worn or damaged tools promptly to ensure safe and efficient operation.

8.        Safe Machining Practices: Always follow safe machining practices, such as appropriate cutting speeds, feeds, and depth of cuts. Avoid excessive force or overloading the machine.

9.        Chip Management: Regularly remove chips and debris from the work area to maintain a clear workspace. Use appropriate tools or equipment to safely remove chips without risking injury.

10.     Lockout/Tagout: When performing maintenance or repairs on the Diamond Cut machine, follow lockout/tagout procedures to ensure the machine is properly isolated from power sources. Never perform maintenance or repairs on an energized machine.

11.     Fire Safety: Keep fire extinguishers readily accessible in the vicinity of the Diamond Cut machine. Follow proper fire prevention measures, such as avoiding the use of flammable materials near the machine and regularly inspecting electrical connections for any signs of damage or overheating.

12.     Training and Communication: Ensure that all operators receive comprehensive training on the safe operation of the Diamond Cut machine. Establish clear communication channels for reporting safety concerns, near-misses, or incidents related to the machine.

13.     Regular Maintenance: Adhere to the manufacturer's recommended maintenance schedule to keep the Diamond Cut machine in optimal working condition. Promptly address any issues or malfunctions to prevent safety hazards.

14.     Reporting Safety Concerns: If you identify any safety hazards or concerns related to the Diamond Cut machine, report them immediately to the appropriate personnel or supervisor. Do not operate the machine if there are unresolved safety issues.

WheelRestore Disclaimer for Equipment Use

Authorized Use: The equipment provided by WheelRestore is intended for authorized use by trained personnel only. Use of the equipment by untrained individuals may result in personal injury, property damage, or other risks. Users must ensure that only authorized individuals operate the equipment.

Compliance with Instructions: Users of the equipment are required to read and follow all provided instructions, operating manuals, safety guidelines, and warnings associated with the equipment. Failure to comply with these instructions may lead to accidents, injuries, or equipment malfunctions. Users should seek clarification or additional training if any aspect of the instructions is unclear.

Assumption of Risk: The use of the equipment carries inherent risks and hazards. Users assume all risks associated with the operation, maintenance, or handling of the equipment. WheelRestore shall not be held liable for any accidents, injuries, damages, or losses resulting from the use or misuse of the equipment. Users are responsible for their own safety and the safety of others while using the equipment.

Maintenance and Inspection: Users are responsible for ensuring that the equipment is properly maintained and regularly inspected for any signs of damage or wear. Any equipment defects or malfunctions must be reported to WheelRestore immediately. Users should follow the recommended maintenance schedule provided by WheelRestore to ensure the equipment's optimal performance and safety.

Safety Precautions: Users must observe all necessary safety precautions when operating the equipment. This includes wearing appropriate personal protective equipment (PPE), using equipment guards and safety devices, and following established safety procedures. Users should receive proper training on safety protocols and adhere to them at all times.

Prohibited Use: Users must not use the equipment for purposes other than its intended use, as specified by WheelRestore. Unauthorized modifications, alterations, or misuse of the equipment are strictly prohibited. Users should use the equipment within its specified limitations and not exceed recommended capacities or operating parameters.

Limitation of Liability: WheelRestore shall not be liable for any direct, indirect, incidental, special, or consequential damages arising from the use or inability to use the equipment, including but not limited to, damages for loss of profits, business interruption, or personal injury. Users understand and acknowledge that the use of the equipment is at their own risk.

Indemnification: Users agree to indemnify and hold harmless WheelRestore and its affiliates, officers, employees, and agents from any claims, damages, liabilities, costs, or expenses arising from the use of the equipment, including any third-party claims. This includes legal fees incurred in defending against such claims.

Product Warranty: Any warranties or guarantees provided by WheelRestore for the equipment are subject to the terms and conditions specified in the applicable warranty documentation. Please refer to the warranty documentation for details regarding warranty coverage, exclusions, and claim procedures. Users should review and understand the warranty terms before using the equipment.

Governing Law: This disclaimer shall be governed by and construed in accordance with the laws of Denmark. Any disputes arising out of or in connection with this disclaimer shall be subject to the exclusive jurisdiction of the courts of Denmark.

Third-Party Equipment and Services: WheelRestore may provide or recommend third-party equipment or services in conjunction with the use of its equipment. The use of such third-party equipment or services is subject to the terms and conditions provided by the respective third parties. WheelRestore does not assume any liability for the performance, safety, or suitability of third-party equipment or services.

User Responsibility: Users are responsible for conducting a thorough risk assessment of their specific application and environment when using the equipment. WheelRestore does not guarantee that the equipment is suitable for every user's specific needs, and users should exercise caution and judgment in determining its appropriateness for their intended purposes.

Modification and Termination: WheelRestore reserves the right to modify or terminate this disclaimer at any time without prior notice. Users are encouraged to review the disclaimer periodically for any updates or changes.

By using the equipment provided by WheelRestore, users acknowledge that they have read, understood, and agreed to comply with this disclaimer and any accompanying terms and conditions. It is the responsibility of users to ensure their understanding and adherence to all safety precautions and guidelines associated with the equipment.

Product Liability Disclaimer

Proper Use and Maintenance: a. Users are responsible for using the product in accordance with the provided instructions, manuals, and guidelines. b. Regular maintenance, inspection, and servicing of the product are necessary to ensure its continued safe and effective operation. c. Failure to follow proper use and maintenance procedures may result in personal injury, property damage, or other adverse consequences for which WheelRestore cannot be held liable.

Assumption of Risk: a. Use of the product involves inherent risks, and users assume full responsibility for these risks. b. Users acknowledge that WheelRestore cannot control or predict all potential circumstances or conditions under which the product may be used, and therefore, users accept any associated risks.

Product Suitability: a. It is the responsibility of users to determine the suitability of the product for their specific needs, requirements, and intended applications. b. WheelRestore provides product information, specifications, and recommendations to the best of its knowledge and abilities, but it does not guarantee the product's suitability for any particular purpose.

Third-Party Components or Modifications: a. WheelRestore may incorporate third-party components or parts into its products. The performance, reliability, or safety of these components is subject to the respective manufacturer's specifications and warranties. b. Any modifications or alterations made to the product by the user or any third party without explicit authorization from WheelRestore may void warranties and release WheelRestore from liability.

Limitation of Liability: a. To the maximum extent permitted by applicable law, WheelRestore shall not be liable for any direct, indirect, incidental, consequential, or special damages arising from the use, misuse, or inability to use the product, including but not limited to personal injury, property damage, loss of profits, or interruption of business operations. b. The total liability of WheelRestore for any claim related to the product shall not exceed the purchase price paid by the user for the product.

Indemnification: a. Users agree to indemnify, defend, and hold harmless WheelRestore, its employees, agents, and affiliates from any claims, demands, damages, liabilities, and expenses, including reasonable attorney fees, arising out of or in connection with the use or misuse of the product.

Product Modifications and Discontinuation: a. WheelRestore reserves the right to modify, improve, or discontinue its products without prior notice, and shall not be obligated to provide retrofitting or updates to previously sold products.

Applicable Laws and Jurisdiction: a. This disclaimer shall be governed by and construed in accordance with the laws of the jurisdiction in which WheelRestore operates. b. Any disputes arising from or in connection with this disclaimer shall be subject to the exclusive jurisdiction of the courts in the aforementioned jurisdiction.

By using the product, users acknowledge that they have read, understood, and agreed to comply with this product liability disclaimer. Users should consult legal or professional advice if they have any concerns or questions regarding their rights, responsibilities, or obligations related to the use of the product.